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Posts tagged ‘Sorting Wool’

Real Shetland Wool – part 3

Thank you all for the great feedback from the past few posts. Before we get into the actual yarns we produce I have one more post about the wool that goes into our yarns, back to Oliver..

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Shetland Wool Processing.

To understand the first part of processing the fleece, we have to look to the wool quality and go back to the first report on Shetland sheep and its wool. As we talked about in another post the report by John Shirieff compiled in the 1790s, states there are two distinct breeds in the Islands. The ‘Kindly’ wool sheep with a very fine fleece and a the coarser wool sheep ‘although some of its fleece be fine , it is of a quality unfit for any general purpose of manufacture, some of it is as shaggy as a Welsh goat’ The kindly wool was much sought after in order to hand spin and knit into fine lace shawls, stoles etc. The coarser wool was of little use, some of it was used for the ‘grund’ the base of a ‘Tattit’ rug, which was constructed by the crofter and used as a bed covering, later on it was used on the floor as a mat. It is interesting to note that the  ‘Tattit’ rug collection some over 100 years shows little or no wear, meaning it was ideal for a floor covering, Shetland’s Tattit Rug collection will be the focus of a major exhibition at the Shetland Museum from the 23rd of May – 19th July.

Shetland sheep genetics ensure that these two distinct breeds survive to this day, through the centuries they cross bred between the two, so you can have both wool types in one fleece.  Superfine wool at the neck and shoulder through to the much coarser guard hairs toward the hips, which forms the britch. Some of the older crofters maintained that even the finest wool sheep should have a heavy britch in order to protect it when it was lying down amongst the coarse springy heather.

Shetland Fleeces waiting to be sorted in our Woolstore

Shetland Fleeces waiting to be sorted in our Woolstore

After we have graded the wool into five grades selecting the fleece by style ‘crimp’ uniformity of quality, strength, springiness and handle – softness and of course fibre fineness. Next step is hand sorting of the fleece  which means the coarser guard hairs are separated from the finer fibre. If  the guard hair is not separated at this stage you will end up with a coarser itchy yarn.

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Definitions of terms used are as follows:

Degree of Fineness.

The diameter of the wool fibre influences to a large extent the use to which the wool can be put and also the length of yarn that can be spun from a given weight of wool. Users and manufacturers normally use a series of quality numbers to indicate fibre fineness.

These numbers in ascending order of fineness, are 28s ( the thickest, coarser fibres)32s,36s,49s,44s,46s,48s,50s,56s,58s60s,64s,70s,90s,100s ( the  very thinnest, finest fibres.) Most British wools are within the range 28s to 58s. An average Shetland fleece is around 56s/ 58s . Quality numbers are not based on any particular unit of measurement, they are standards handed down from generation to generation of woolmen and can be learned only by practical experience and handling of wools.

Length of Staple.

This is the measurement of the unstretched staple from tip to base. The figures quoted are the standards for each grade.

Handle of Wool.

The softness or harshness of the wool when handled.

Degree of Lustre

This refers to the amount of gloss or sheen visible on the fibres. Degree of lustre varies greatly between different types. A bright lustre is an asset for certain manufacturing processes.

Colour

The nearness of the wool to white (or black in the case of black fleeces.).

Strength

The ability of the staple to resist breaking during manufacture. The word ‘sound’ is used to describe wool of satisfactory strength rather than ‘strong’ which, in wool terminology, refers to thick or coarse fibres. The opposite to a sound wool is a ‘tender’ wool. Tender wools may have a break in all the fibres at one point in the staple as a result of illness or drought.

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Other Terms used include the following:

Grey Fibres

The presence of grey or black fibres in a fleece restricts its dyeing range to the darker shades. This fault occurs in many of the white- woolled breeds.

Kemp.

A brittle white fibre, shed during the growth of the fleece, which is extremely difficult to dye. In Welsh wool red kemp is often found.

Light Arable

A term applied to wool which contains up to 6% soil, peat moor, or sand due to the sheep having been run on arable crops or peat moors.

Arable.

A term applied to wool which contains over 6 % of soil or sand.

Hog (yearald ).

This refers to wool from a sheep that is first shorn as a yearling.

Ewe & Wether

Refers to wool from the second and subsequent shearing’s.

Yield

The amount of clean, dry wool remaining after the dirt and grease in the fleece has been scoured away commercially.

raw wool bales being shipped away, a common sight at J&S during the Summer months.

raw wool bales being shipped away for processing, a common sight at J&S during the Summer months.

Various Stages in wool processing.

The wool process begins with shearing which takes place once a year usually during the early summer. Once the sheep has been shorn the wool is taken to us at Jamieson & Smith, then graded and sorted as described earlier. The wool is then shipped away to be processed and dyed on the mainland, something we have always done. Originally at Hunters of Brora and now via our parent company, Curtis Wool Direct.

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After grading and sorting the wool is then passed through the scouring and washing plant, where five different washes remove the natural grease and other foreign matter. A by- product of scoured wool is Lanolin which is extracted from the grease and is used in the manufacture of fine soaps and cosmetics.

Carding is the next stage. The object of carding is to separate and straighten the long fibres whilst eliminating vegetable matters such as heather, peat lumps etc. The carding machine produces a continuous ribbon of loose fibres approximately the thickness of one’s wrist, known as carded silver.

At this stage you can choose two different avenues of spinning, they are the worsted and the woollen process. To deal with the former first the wool goes through a stage called combing. The worsted process uses only the long fibres, the carded silver is combed to separate the long fibres from the short (noil ). After combing the fibres run parallel with each other to form a combed top in preparation for spinning. Dyeing is often done at this stage.

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Spinning  – Worsted process. Prior to spinning, the carded ‘top’ is drawn into a finer ribbon and a slight twist added which is then called a ‘roving’. The ‘roving’ is then placed on to the spinning frame, drawn out and twisted into a fine single ply yarn. Depending on the end use of the yarn can be twisted into a fine single ply yarn but also to form two, three or multiple ply yarn.

Moorit 2ply Supreme Lace Weight, one of our Worsted spun ranges.

Moorit 2ply Supreme Lace Weight, one of our Worsted spun ranges.

Spinning – Woollen process. Spinning for the woollen process produces a softer bulkier handle to the yarn as opposed to worsted spinning which produces a stronger finer quality yarn.  A considerable quantity of yarn produced by the the woollen process goes into knitting wools and knitted products.

Shetland Supreme 2ply Jumper Weight, one of our Woollen Spun yarn Ranges

Shetland Supreme 2ply Jumper Weight, one of our Woollen Spun yarn Ranges

In the next post I will start with our most famous yarn, 2ply Jumper Weight! so look out for that next week,

happy knitting and have a good weekend! x

It’s that time of year again

The wool season 2013 has finally kicked off after a pretty poor start to the year weather-wise. Stuart is back through in the wool store most of the time helping Derek and Oliver and even Ella has been having a go at hand-grading the wool and baling it up. Load 1 of 12 will be leaving us very shortly to head off to the scourers and then the fun begins as most of Shetland’s wool pours into us from all over the islands.

The Wool Store - ready and waiting for this years influx of wool

The Wool Store, waiting for the influx of this years wool clip

The Middle Store

The Middle – or Coloured Wool – Store

We handle roughly 80% of Shetland’s clip which is about 250 tonnes of new wool. After the wool is dropped off by one of our 700-800 suppliers and weighed in, each fleece has to be hand-graded and sorted into its various colours and one of 5 grades; from Superfine to Rough. This can include dividing up a single fleece into various grades, as Shetland wool can contain fine fibre for spinning lace and thicker fibre suitable for carpet all in one fleece. It is then all baled up and each bale labelled clearly, with the crofters who own the wool noted down, so that it can be traced from the scourers right back to the croft on which it was grown. All in all it is hard work but very worthwhile watching all the wool passing through, especially when you go next door to the shop and see all the beautiful products it is transformed in to. 

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A fleece can provide wool suitable for fine lace to carpeting

Shetland wool, like Shetland’s climate, landscape and wildlife, is varied, untamed and often seems to have a life of its own; but once it has passed through the laborious process of hand-sorting at J&S, its rebellious and challenging nature that comes from its original, unprocessed form gives Shetland wool products the unique and beautiful handle and bounce; the natural, undyed colouring; and the  distinctive ‘Shetland halo’ that it has become world famous for.

If you’re ever in Shetland make sure to pop in to the J&S wool store and shop for a look, where you can see the various grades of wool, how it is handled and the beautiful products Shetland wool creates.

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